With FoamPartner's bonding equipment (gluing, not flame bonding) a variety of types of polyurethane foam can be combined with various other material of your choice to form numerous laminates.
Rotating or oscillating blades cut a CAD-programmed pattern. Material is saved and the cutting time reduced by optimizing the cutting programs (nesting).
Special core drills allow cylindrical holes in polyurethane foam. Diameters from 5 to 200 mm are realized with the aid of appropriate drills. Large cylinders can be produced on contour cutting equipment.
To provide technical polyurethane foam surfaces with textile properties, we can flock coat these continuously with highly varying flock-coating materials.
Various types of foam with highly differing properties can be glued together allowing the best properties of different types of polyurethane foam to be combined with one another simply and economically. FoamPartner uses only solvent-free glues.
In addition to numerous horizontal and vertical cutting machines FoamPartner also has auxiliary equipment for a variety of shapes and geometries.
With the hot-stamping technology, foam material is permanently shaped under heat and pressure. This changes the pore structure, the bulk weight and physical properties. A fine structured surface can also be created with hot stamping.
On our longitudinal splitting equipment 30 mm long blocks can be cut off and processed to rolls.
Roll
diameter up to 1.500 mmRoll
width up to 2.150 mm untrimmedLayer
thickness from 1 to 30 mm
Demanding geometries and shapes are produced on rotary cutting machines. State-of-the-art machines ensure rational processing. FoamPartner can produce three-dimensional parts in one operation. The rotary cutting machines can cut pockets with a depth of 280 mm from solid material and allow flexible processing of highly varying types of technical polyurethane foam.
Various nub profiles can be created from foam slabs on FoamPartner's profile cutting equipment. Glued and laminated foam can also be processed in this manner. This can then be connected or bonded to other materials.
A large number of identical products can be produced within a very short time sufficiently and with homogenous quality with our productive punching equipment. Our punching machines produce up to 1000 parts per minute.
In the modern reticulation centers at the FoamPartner Group technical polyurethane foam is reticulated in a control manner, meaning that the cell diaphragms are removed specifically and completely, so that the foam has an open-cell structure. The provides ideal semi-finished products for filtration or saturation. We reticulate blocks and rolled goods.
FoamPartner has a great deal of experience in production of demanding concave and convex sections using Formaplast technology.
20-head water jet cutting machines cut parts to maximum dimensional accuracy. This allows even extremely small parts to be produced rationally with high precision and without tool costs.